SENIOR MECHANICAL PROCESS ENGINEER

Mechanical Simulation Engineer – Virtual Validation Department

We are looking for a Mechanical Simulation Engineer to join the Virtual Validation Department team at Marelli, based in Corbetta. As a critical member, you will design, analyze, and validate advanced automotive components ensuring the highest standards of performance and safety.

Conduct and manage Finite Element Method (FEM) simulations using Altair HyperMesh/HyperView/HyperGraph and OptiStruct for implicit simulations, including structural analysis, stiffness evaluation, thermal shock assessment, vibration analysis, and fatigue testing.

Perform explicit simulations with LS‑Dyna, such as crash analysis, sled tests, head impact tests, and airbag deployment simulations.

Carry out biomechanics evaluations on dummies, considering OOP, airbag deployment, time‑to‑fire, and FMVSS201/ECE‑R21 regulations.

Act as a thought leader, leveraging machine learning and AI applications to enhance simulation processes and engineering outcomes.

Communicate effectively in English and preferably in French.

Run correlation activities to generate digital twin models.

Maintain extensive knowledge of automotive materials, understand differences, suggest solutions and alternatives, and create detailed material cards referencing temperature dependence, strain rates, GISSMO advanced failure model, etc.

Handle elastoplastic, brittle, hyper‑elastic materials and glue and adhesive characteristics.

Solve physics problems using energy balance calculations.

Master’s degree in Mechanical Engineering or a related field (valid and recognized in Europe or the United States). Bachelor’s degree is not sufficient.

Over 7 years of experience in the automotive industry, specifically in infotainment, displays, and clusters.

Experience with DOE activities and creating databases to train AI‑based models.

Strong understanding of EMEA and NAFTA automotive specifications.

Fluency in English; additional proficiency in French is advantageous.

Basic knowledge of machine learning and AI applications in engineering contexts.

Proven ability to work autonomously and drive projects to completion.

Support in onboarding and further training to help you thrive at Marelli.

A hybrid work model that balances remote work and purposeful co‑creation time in the office.

To apply, submit your application via the website or LinkedIn.

Marelli is a global independent automotive supplier with a strong track record in innovation and manufacturing excellence. We serve major automotive manufacturers worldwide and are committed to creating a safer, greener, and more connected future. Seniority Level: Mid‑Senior

Employment Type: Full‑time

Motor Vehicle Manufacturing

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